* (Junior) Materials and Corrosion Engineer is responsible for providing materials and corrosion support to the
Asset Integrity. Typical duties would include the following:
- Resolve problems related to materials performance, repairs and corrosion management of refinery
equipment.
- Specify NDE methods needed to assure the quality of repair work and interpretation of results.
- Contribute to work plans for events such as planned shutdowns.
- Interface with other refinery personnel to provide advice and front-line metallurgical support to
maintenance and operations personnel.
- Oversee the application and interpretation of Vietnamese material and corrosion codes and other
- Author reports on materials and matters for the Metallurgical Leader and managers as required.
- Write and contribute to others' Root Cause Analysis reports.
- Conduct failure investigation to identify root cause(s) of failures
applicable codes and standards.
- Guide, direct and motivate less experienced engineers and operators. This includes specifying and
NSRP Human Resources Section.
delivering education and training and assessing performance; this is conducted in conjunction with the
* Inspection Engineer (RBI): Minimum 7-year experience in maintenance or inspection of refinery or petrochemical plant specified in static equipment and piping.
- Conversant with ASME design codes and API inspection standards and failure mechanisms in Refinery such API 571, API 580, API 577, API 582, API 583, ASME B31.3, ASME B31.1, ASME B16.5.
- A bachelor's degree in
Mechanical Engineering or
Chemical Engineering.
- Certifications for API 510, API 570 required.
* For Material & Corrosion Engineer:
- University degree in metallurgy, engineering or science
- Good knowledge of applicable international codes/standards such as
construction codes/standards)
ASME, NACE, ASTM, API and TEMA. (Both construction and post
- Sound knowledge of materials, corrosion and metallurgical testing.
- Knowledge and experience of working with IOW systems and Integrity
Management software NEXUS.
- Knowledge of process chemicals used in hydrocarbon and water refinery
systems
- Demonstrable experience and knowledge of resolving problems related to
- Knowledge of paint / coating systems and how they are applied.
materials, and degradation methods affecting refinery process units.
- Knowledge of oil refinery operations and processes. Including awareness
f typical fluid services, e.g., wet H2S service, caustic and amine services.
- Demonstrable experience and knowledge of typical materials (such as
duplex steels and nickel alloys) and process equipment such as vessels,
reactors, columns and utilities such as boilers and steam generators.
- Be able to work both independently, or as a team member, in a new work
situation and assist other staff members.
- Author reports and design packages to enable implementation of
engineering recommendations.
- Experience of refinery operation including routine operation but also
troubleshooting, trial operation, preparation for daily and turnaround
maintenance.
- Good verbal and written communication skills and able to mentor junior
* For Inspection Engineer (RBI)
- Fully comply with NSRP regulations in Health, Safety and Environment Management.
- Consolidate existing CMLs to ensure they are in the right RBI Circuit IDs.
- If required, acting for Inspection Leader during his absence as being authorized.
- Ensure that all Assets with CMLs have accurate CML mark ups in PCMS.
- Coordinator with
Maintenance planner and Operation to receive information/WO and share with Site Engineer using PCMS software.
- Study the inspection procedures/practices. Review/edit inspection reports when required and ensures that inspection records are well maintained.
- Make inspection report to management
- Performs other related duties as directed.
- Develop the preventive inspection plan and updating to computerized maintenance management system (CMMS) and Plant Condition Management Software (PCMS) system for equipment & piping and monitor Refinery in service as required by Vietnamese regulation and international standards and best practices.
- Support with scheduling Inspections for assets based on RBI Target dates.
- Create Dummy CMLs for assets that have no CMLs
- Optimize the inspection plan in PCMS for planned and unplanned shutdown or as required by Vietnamese regulation.
- Site survey to confirm the plan is followed up. Cooperate with inspection control to report the progress to the Manager(s).
- Analyze inspection findings/abnormal conditions and recommended remedial measures for incident. Then, assign the risk & inspection factor to Risk Based Inspection.
- Support Inspection Leader to generate shutdown inspection work list for plant turnaround. Supervise the progress of preparation and recommend actions to achieve the turnaround preparation schedule.
- Review inspection history to have overdue of previous failures on the units as preparation for the RBI workshops.
- Familiarity and understanding of principle and operation of units in relation to technology process. Review the design drawings and comment on material selection, piping integrity, assembly, and corrosion mitigation.
- Transfer of previous inspection reports from excel files into PCMS Event Window.
- Select the operating parameters and input into the Integrity Operating Window for monitor.
- Checks calculation of retiring thickness and predicts remaining life, check calculations for determining permissible working pressure and temperature, and prepares the required action to update the inspection plan.
- Transfer of Piping Circuits Markup from marked up PFD (MSD) to P&ID to ensure all piping on P&ID is covered in the RBI program.
- Events grading of previous inspection post RBI workshop, as part of the RBI clean up phase.
- Optimize the Inspection plan in PCMS using on practical experience attained.
- Corrosion Monitoring Location (CMLs)
